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Warehousing

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Warehousing in Britain covers everything from a few pallet spaces rented in a shared shed on an industrial estate to a purpose-built distribution centre serving a national retailer. What a business is actually buying is space, labour, a stock record it can trust, and somebody else's responsibility for the health and safety of the floor.

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That last point is not incidental. HSE treats storage and warehousing as a sector with a recognisable injury profile: manual handling is the main cause of reportable accidents in freight by road, and being hit by a moving vehicle is the other dominant category. An employer has a legal duty to keep people safe in a workplace it controls even where those people are employed by somebody else or are members of the public, which is precisely the situation every time a visiting driver arrives at a warehouse gate.

For imported goods there is a second dimension. Customs warehousing is a formal HMRC special procedure that allows non-UK goods to be stored with duty and import VAT suspended, and it is authorised rather than simply offered. Not every warehouse can hold your goods under duty suspension, and it is worth asking before assuming.

The kinds of warehouse space on offer

  • Shared or multi-user warehousing, where you buy pallet spaces and handling rather than a building.
  • Dedicated contract warehousing, where space, equipment and staff are ring-fenced for one customer.
  • Ambient, temperature-controlled and frozen storage, each with different racking, monitoring and energy costs.
  • Customs warehouses, authorised by HMRC to hold goods with duty and import VAT suspended.
  • Excise warehouses for duty-suspended alcohol and tobacco, which carry their own approvals.
  • Bulk, hazardous and high-security storage, which need specific containment, separation or accreditation.
  • Self-storage, which is a consumer product and not a substitute for commercial warehousing with stock control.

Customs warehousing and duty suspension

HMRC's customs warehousing special procedure lets goods that have not been cleared into free circulation be stored without duty and import VAT becoming payable at the point of arrival. The charges crystallise when the goods are discharged from the procedure, which for a business importing ahead of demand can be a real cash flow benefit rather than a saving.

Discharge is the part that catches people out. Goods leave the procedure by being released into free circulation, moved to another procedure, re-exported or destroyed, and each route has its own evidence requirement. Stock records for a customs warehouse have to reconcile to the customs position, not just to the commercial one, which is why customs warehousing is offered by a minority of operators rather than all of them.

Health and safety duties on a warehouse floor

HSE identifies manual handling as the leading cause of reportable accidents in the freight by road industry, with back injuries the most common outcome, and recommends its free Manual Handling Assessment Chart for identifying the highest-risk tasks. Its practical suggestions are unglamorous and effective: palletise heavy or bulky products, change the load so it is easier to carry, provide handles, and use mechanical aids such as pallet trucks, scissor lifts, roller conveyors and customised trolleys.

Vehicle movement is the other half. HSE advises organising every workplace so pedestrians and vehicles can circulate safely, ideally on completely separate routes, with physical barriers where routes have to run close together and this is reasonably practicable. It also notes that risk changes through the day, so risk assessments should cover periods such as shift changes when movements overlap, and that stopping lorry movements during those windows is a legitimate control.

  • Roll cages are commonly involved in manual handling injuries and need sensible loading and proper securing in the vehicle.
  • Visiting drivers should be told on arrival what they are responsible for, and who is in charge of activity on site.
  • The usual division is that the driver is responsible for moving the vehicle and site workers for what happens while it is stationary.
  • Visitors need site rules and personal protective equipment, and agreed signals where speech will not carry.
  • Lift truck operation requires training and thorough examination of the equipment, which HSE covers separately.
  • HSE publishes a free comprehensive guide to warehousing and storage health and safety, and a site inspection checklist for workplace transport.

Goods in, put away, pick, dispatch

  • Booking in against an expected receipt, with discrepancies raised at the gate rather than discovered weeks later.
  • Quality and quantity check, then labelling with the operator's own location and licence plate identifiers.
  • Put-away to a recorded location, which is what makes a later pick possible without a search.
  • Replenishment from bulk to pick face, which is where most of the hidden labour cost lives.
  • Picking against orders, then checking, packing and staging by carrier and by departure time.
  • Perpetual inventory counting through the year rather than a single annual stock take, which keeps accuracy visible.

Waste, packaging and environmental duties

  • Packaging waste generated on site falls under the duty of care and must go to a registered carrier for disposal or recovery.
  • Businesses that supply or import packaging may be obligated producers under extended producer responsibility, which the fulfilment services guide on this site explains in detail.
  • A warehouse handling your stock is not automatically the obligated producer for its packaging, so responsibility should be established in the contract.
  • Segregating cardboard, shrink wrap and pallets at source usually costs less than paying for mixed waste later.
  • Damaged and expired stock needs a documented disposal route, particularly for anything classed as hazardous.
  • Where goods sit under a customs procedure, destruction is a recognised discharge route with its own evidence requirements.

How warehousing is priced

  • Storage charged per pallet space per week, which is the headline number and rarely the largest one.
  • Handling in and handling out, charged per pallet or per case, which is where most of the cost actually accrues.
  • Minimum volumes or minimum monthly charges, which matter enormously to a seasonal business.
  • Additional services priced separately: labelling, repacking, quality inspection, returns processing.
  • Fuel, energy and wage inflation clauses, which are common in contracts running longer than a year.
  • Exit terms, including notice and the cost of removing stock, which are worth reading before signing rather than after.

Common warehousing failures

  • Stock accuracy slipping because put-away locations are not recorded properly at receipt.
  • Seasonal peaks overrunning the space booked, so overflow goes to a second site and pick costs double.
  • Racking damage from lift trucks left unreported, which turns a repair into a collapse risk.
  • Goods stored under a customs procedure mixed with free-circulation stock and no longer separable in the records.
  • Damage claims that fail because condition at receipt was never recorded.
  • A contract priced on an assumed pallet profile that the actual stock does not match, so every invoice needs arguing over.

Warehousing: frequently asked questions

What is a customs warehouse and do I need one?

It is an HMRC special procedure allowing goods that have not entered free circulation to be stored with duty and import VAT suspended until they are discharged from the procedure. It helps businesses importing well ahead of demand, or re-exporting part of a shipment, because the charges fall due later or not at all. It requires authorisation and customs-grade stock records, so not every warehouse can offer it.

Who is responsible for safety when my driver delivers to a warehouse?

The occupier of the site has a legal duty to make sure people are safe in the workplace it controls, even where they are employed by others. HSE's guidance is that responsibilities should be made clear on arrival, with the driver usually responsible for everything relating to moving the vehicle and site workers responsible for what happens while it is stationary.

What are the biggest injury risks in a warehouse?

HSE identifies manual handling as the main cause of reportable accidents in the freight by road industry, with back injuries most common, and being hit by a moving vehicle as the other major category. The recommended controls are mechanical handling aids, palletising heavy or bulky goods, and separating pedestrian and vehicle routes with physical barriers where that is reasonably practicable.

How should I compare warehousing quotes?

Model your own volumes rather than comparing rate cards. Storage per pallet per week is the visible number, but handling in and out usually dominates the bill, and minimum charges can make a quiet month expensive. Ask what is excluded, how peak is handled, what inflation clauses apply, and what it costs to leave.

Does the warehouse become responsible for my packaging obligations?

Not automatically. Extended producer responsibility for packaging attaches to defined packaging activities and to the business that carries them out, and a storage provider is not necessarily the obligated producer for your packaging. Establish in the contract who reports what, and read the detail in the fulfilment services guide on this site.

How often should stock be counted?

Most competent operators run perpetual inventory counting through the year rather than one annual stock take, because it surfaces errors while the cause is still traceable. Ask a prospective provider for its current stock accuracy figure and how it is measured, and treat an operator that cannot answer that question as one that is not measuring it.

Sources

  1. HSE: Warehousing
  2. HSE: Logistics
  3. HSE: Workplace transport
  4. GOV.UK: Special procedure, customs warehousing
  5. GOV.UK: Check if you must comply with EPR for packaging

Written by the LokalMatch editorial team. Last reviewed 22 September 2026. How we write and check our guides

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What affects the fees warehousing companies charge

Fees depend on the work involved and how the professional bills. We only publish fee ranges when they’re backed by real LokalMatch data or reliable sources. Until then, here’s what usually changes the fee:

  • Scope and complexity of the work
  • How the firm bills: hourly, per project or on a monthly retainer
  • Experience of the team
  • Timeline and how urgent the work is
  • Ongoing support after the work is delivered

How to compare warehousing companies before you hire

  • Ask for examples of similar work for clients like you.
  • Read reviews and ask for references you can contact.
  • Make sure the scope, deliverables and timeline are written down before work starts.
  • Ask who will do the work: an in-house team, freelancers or subcontractors.
  • Compare two or three proposals before you decide.

Questions to ask warehousing companies before you hire

  • Have you done work like this before, and can I see examples?
  • Who will work on this, and who is my main contact?
  • How do you charge: hourly, per project or monthly?
  • What is included, and what costs extra?
  • How long is the contract, and how can either side end it?
  • How will you report on progress?
  • Who owns the work, files and accounts you set up for me?

Licences and registration

This kind of work is often limited to licensed or registered professionals, and the rules depend on where you are. Ask which body they’re registered with, and check their status on that body’s public register before you hire.

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